Core Process Advantages for Automotive Components

1. Photochemical Etching Process: Adopt low-temperature chemical corrosion integrated forming technology with no mechanical extrusion stress during processing, featuring no plate deformation and burr-free cutting edge. It applies to processing of 0.01mm-3.0mm ultra-thin automotive metal components. No customized stamping mold is required, new product sample delivery can be completed within 3 working days with uniform and controllable etching depth. The fatigue resistance of finished components complies with specification for long-term high-frequency vibration working conditions of vehicles.
2. Precision Laser Cutting Process: Equipped with intelligent nesting system for automatic blanking, with extremely small heat-affected zone and no carbonization or discoloration on plates. Special-shaped non-standard parts, positioning assembly holes and assembly clamping grooves can be formed by one-time high-precision cutting with machining tolerance controlled within ±0.02mm. It supports flexible production switching for multiple specifications, adapts to vehicle model iteration rhythm and shortens the R&D and mass production cycle of auto parts.

Applicable Materials for Automotive Processing

Full-range Processed Automotive Components

1. Core Components of New Energy Vehicles

• Fuel Cell Bipolar Plates for Hydrogen Energy Vehicles
• Vehicle Electromagnetic Shielding Cover, PCB Electronic Control Shielding Cavity
• Conductive Adjustment Gasket, Insulating Metal Washer, Assembly Clearance Adjustment Shim
• Ultra-thin Etched Structural Parts for Vehicle Thermal Management Vapor Chamber

2. Engine & Fluid Control Components

• Engine Fuel Injection Micro-hole Filter, Oil-water Separation Etched Filter Component
• EGR Cooling Etched Plate, Sensing Elastic Reed, Encoder Induction Code Disc
• Air Intake System Micro-hole Etched Grille, Fluid Flow Control Precision Orifice Plate

3. Automotive Interior & Exterior Decorative Parts

• Automotive Etched Metal Nameplate, Anti-corrosion Vehicle Identification Plate
• Vehicle Audio Laser Dustproof Mesh, Body Anti-collision Hollow Decorative Structural Parts
• Interior Metal Texture Etched Trim, Integrated Etched Anti-slip Pedal Components

4. Chassis & Assembly Hardware Parts

• Chassis Laser-cut Reinforcement Shim, Braking System Positioning Spacer

• Electronic Control Etched Elastic Contact Piece, Vehicle Wiring Harness Fixed Metal Component

  Process Pain Points, Solutions & Optimization Benefits

  Traditional Processing Pain Points	Composite Process Solutions	Optimization Benefits
  Stamping process easily causes thin plate deformation, and residual stress leads to part fracture under vehicle driving vibration	Whole-plate chemical etching forming with zero internal stress of workpiece	Improve component fatigue resistance and extend service life by 60%
  Single laser drilling causes uneven hole wall and burrs, requiring secondary polishing	Laser contour cutting + integrated chemical micro-hole etching	Cancel secondary deburring process and reduce processing cost by 20%
  Fast iteration of vehicle models brings high mold opening cost and long cycle	Mold-free etching + programmable laser cutting for full digital production	3-day rapid sampling to support R&D iteration of new vehicle models
  Large dimensional deviation of batch workpieces causes assembly jamming and high rework rate	Full-tolerance control via automatic etching lines and intelligent laser equipment	Batch tolerance controlled within ±0.01mm, assembly rework rate lower than 0.3%